Osan mechanics ready entire stock of aging engines to keep Warthogs flying
August 25, 2003
TAEGU, South Korea — To the airmen of Osan Air Base in South Korea, the A-10 attack plane, which flies close-air support for ground forces, is among the world’s most lethal warplanes.
Officially, it’s the A-10 Thunderbolt II. Because of its power to knock out enemy armor, it’s sometimes called “the tank killer.” It’s affectionately known as the “Warthog.”
But the Warthog’s TF-34 turbofan engines are more than 20 years old and are no longer in production. Spare parts can be hard to come by; Air Force ground crews treasure them.
So recent news that Osan mechanics brought their entire complement of A-10 spare engines to readiness for immediate use, if needed, generated keen satisfaction.
If a Warthog develops an engine problem, its mechanics bring it to the shop, where it’s replaced immediately with a spare. Since problems can arise at any time, the base is required to have at least four spares always ready for immediate installation.
But the 51st Maintenance Squadron’s propulsion flight has brought all 11 spares into readiness — nine at Osan itself and two others at Kadena Air Base in Japan, to be flown to Osan if needed.
“That almost triples the level that we must maintain,” said Staff Sgt. Dennis Martin, 51st Maintenance Squadron propulsion flight production supervisor. “So yes, this is a real accomplishment.”
Master Sgt. Steve Lenczuk, the 51st Maintenance Squadron’s propulsion flight chief, explained, “Most of these engines are pushing, oh, I want to say between 22 and 25 years old, and they have a lot of time, flying hours, on them.
“It takes a lot of daily care to keep them on the wing and flying.”
Typically, said Martin, crews will bring an engine needing repair into the maintenance depot “on a trailer. On their way out they’ll be hooking up to a good motor and just pull right out, take the place of the bad motor.”
Lenczuk credited sensible time management with much of the maintenance success. “You certainly never want to group a bunch of scheduled engine changes at one time,” he said: It depletes the stock of repaired engines on hand while also overloading the repair depot.
Putting the right people in the right job also was a factor, he said, “just matching up people’s experience and expertise with the job that they’re going to do here. ... It’s absolutely critical here. We’ve got people who come here for one year and after that they’re done. So it’s absolutely imperative that you match them up with their skills and expertise.”
Equally important, Lenczuk said, were the mechanics of Osan’s 25th Fighter Squadron, who do the day-to-day repair work on the A-10 flight line.
“They’re kind of our ‘front line,’” he said. “They see the jet every day and they can do the type of repairs on the spot that will prevent the engine from experiencing much more intense and difficult problems that would require it to be brought to the shop.”
Keeping Air Force planes in the air can be “like maintaining a classic sports car,” said 1st Lt. Tom Montgomery, a base spokesman. “Sometimes — and this is the case with the A-10 — the parts are really hard to come by.
“So you take care of the parts just like you would on your 1974 Mustang, and you put the same care into taking care of those parts as you would on your classic sports car,” he said.
“The spare parts ... we guard those like treasure,” he said, “because without those spares, air combat operations wouldn’t be possible.”