Army finds fix for glitch that caused M4 rifles to fire unintentionally
By MARTIN EGNASH | STARS AND STRIPES Published: September 21, 2018
The U.S. Army has found a fix for a glitch in the M4 and M4A1 assault rifles that causes the weapons to unintentionally fire, officials said Friday.
“We know what the problem is, and we know what the fix is,” Tank-automotive and Armaments Command spokesman R. Slade Walters told Stars and Stripes. “The problem is fixed by modifying the selector to remove the tolerance issue and the fault.
“(TACOM) is working on an Army-wide directive to repair weapons with the issue that will be released when it is approved at the appropriate levels.”
The misfire glitch was discovered in March after a soldier firing on a range at Fort Knox got his rifle’s fire-selector switch stuck between semi- and fully automatic.
When the soldier pulled the trigger, the weapon failed to fire. The soldier then moved the selector switch and the weapon fired unintentionally, Walters said.
The Army issued a safety-of-use message earlier this year to all branches of the military, advising units to perform a function test on all variants of M16s and M4s.
About 50,000 service rifles were checked and the glitch was found in about 6 percent, or 3,000, of the firearms.
“After receiving a significant number of reports from the field and an average failure rate of about 6 percent of the weapons inspected, we ended the inspections and have determined that the cause of the problem is a tolerance stack of the internal firing components,” Walters said.
Most failures occurred in M4A1s that had been converted from M4s. Of the 23,000 M4A1s inspected, 2,070 failures, or 9 percent, displayed the defect.
By contrast, less than 1 percent of the M4s and M16s inspected were found to have the glitch.
The Marine Corps, which also uses M4s, said their weapons were functioning properly, in a statement in June.
All new M4A1s being issued by the Army are being checked for the selector glitch and corrected as needed, Walters said.